Scout Trooper

Scout Trooper Costume

Patrol the forest moon of Endor in imperial style.

The Scout Trooper, also known as the Biker Scout, is a highly popular Star Wars costume choice prized for its lightweight armor and rugged, utilitarian look. First appearing in Return of the Jedi, this Imperial soldier outfit is perfect for conventions and Halloween. The look features a distinctive visor helmet, white armor plates worn over a black textile undersuit, and utility pouches.

Difficulty
Advanced
Time
~120 min
Budget
$150600

Try it on

See yourself as Scout Trooper

One clear photo of yourself; we render you in this costume — face untouched, full body, about 20 seconds.

One render, $1. No account needed — if it fails you're not charged. Pricing.

Your photo is sent to Google's Gemini API to make the render and isn't used for training. Renders are AI-generated and labelled.

Want a different costume on this photo, or a whole group in costume? Open the Try-On Studio.

Your photo
Example look · AI-generated
You as Scout Trooper
Result

What you need for a Scout Trooper costume

Short on time? Buy it ready-made

Spirit Halloween sells the complete Scout Trooper costume — one box instead of 6 pieces.

Shop Scout Trooper at Spirit ↗
  • Scout Trooper Helmet

    A white helmet featuring a distinctive black visor, a prominent forehead brow, and a snout-like faceplate.

    DIY: Modify a basic white motorcycle helmet with EVA foam details and a dark tinted visor sheet.

  • Black Undersuit

    A black two-piece compression suit, military flight suit, or fitted black coveralls.

    DIY: Use a matching black long-sleeve compression shirt and black athletic pants.

  • White Armor Plates

    Rigid white plates for the chest, back, shoulder bells, biceps, and knees.

    DIY: Cut and shape white EVA foam sheets using online templates, then seal and paint them.

  • White Cummerbund and Pouches

    A white fabric midsection wrap with attached canvas utility pouches at the front.

    DIY: Sew a wide white fabric sash and attach white canvas ammo pouches using hook-and-loop fasteners.

  • Black Riding Boots with Shin Guards

    Flat-soled black boots fitted with white shin and ankle armor plates.

    DIY: Wear plain black rain boots and strap white foam shin guards over the front.

  • Scout Trooper Blaster

    A small, compact black holdout blaster pistol.

    DIY: Paint a small toy water pistol matte black and add silver weathering details.

Rather not assemble it? See ready-made Scout Trooper costumes at Spirit Halloween ↗

How to put it together

  1. 1

    Put on the black undersuit or flight suit as your base layer.

  2. 2

    Wrap the white fabric cummerbund around your waist and secure it tightly.

  3. 3

    Strap on the chest and back armor plates, securing them over your shoulders with black elastic straps.

  4. 4

    Attach the shoulder bells and bicep guards to your upper arms using elastic bands.

  5. 5

    Secure the white knee guards and shin armor plates over your black boots.

  6. 6

    Fasten the utility belt with the front pouches over the cummerbund.

  7. 7

    Put on the Scout Trooper helmet and holster your blaster pistol on your boot or belt.

Makeup & hair

Keep your hair flat or tied back securely so it fits comfortably inside the helmet. No makeup is required since your face is fully covered.

Scout Trooper for couples, groups, kids & more

couples
Pair up with an Ewok, Princess Leia in her Endor poncho, or a classic Stormtrooper.
group
Assemble a squad of Scout Troopers alongside a Speeder Bike prop or Darth Vader.
kids
A lightweight foam armor version over a black pajama set is perfect for kids.
Plus size
Use flexible foam armor plates and adjustable elastic straps on the undersuit for a comfortable, custom fit.
pet
A simple white saddle dog costume styled like a speeder bike with a tiny trooper rider.

Tips

  • Apply anti-fog spray to the inside of the helmet visor before wearing it for long periods.
  • Use heavy-duty industrial Velcro to keep armor plates securely attached to your undersuit.
  • Wear moisture-wicking athletic wear under the black suit to stay cool under the armor.

Scout Trooper costume FAQ

What is the difference between a Stormtrooper and a Scout Trooper?
Scout Troopers wear lighter, more flexible armor designed for mobility, featuring a unique helmet with a visor and a fabric cummerbund instead of full plastic torso armor.
How do I make DIY Scout Trooper armor?
You can 3D print the armor pieces using PLA plastic, or cut them out of high-density EVA foam using templates, then paint them white and weather them with grey acrylic paint.
Is the Scout Trooper costume comfortable?
Compared to a standard Stormtrooper, the Scout Trooper is much more comfortable and offers better mobility because of the fabric midsection and lighter armor plates.

Did you know? The Scout Trooper helmet was designed with a flip-up visor to allow actors to breathe and see easily between takes on the forest set of Endor.