Cassian Andor Costume
Embody the Rebel Alliance's most dedicated spy with tactical, rugged layers.
Cassian Andor is a fan-favorite Rebel intelligence officer from Rogue One and the self-titled Star Wars series, Andor. Fans choose this costume for its rugged, practical sci-fi aesthetic that is both highly recognizable and comfortable to wear. The look features a signature dark jacket, tactical layers, and his distinctive blaster.
- Difficulty
- Medium
- Time
- ~45 min
- Budget
- $60–180
Try it on
See yourself as Cassian Andor
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What you need for a Cassian Andor costume
Short on time? Buy it ready-made
Spirit Halloween sells the complete Cassian Andor costume — one box instead of 6 pieces.
Dark brown or olive green tactical jacket
A mid-length, heavy cotton or suede jacket with a high collar and minimal visible hardware.
DIY: Use a dark brown utility jacket or trench coat and fold the collar up.
Blue or gray undershirt
A simple, fitted long-sleeve crewneck or henley shirt in muted blue or slate gray.
Brown tactical pants
Rugged, slim-fit cargo or utility pants in dark brown or charcoal.
DIY: Use dark brown chinos or jeans.
Thigh holster and belt
A brown faux-leather utility belt with a drop-leg thigh holster strap.
DIY: Modify a brown leather belt with extra straps and a cardboard holster painted brown.
Knee-high brown boots
Rugged, distressed brown leather or faux-leather boots without visible laces.
DIY: Wear brown work boots and wrap the tops in brown fabric to mimic tall boots.
Bryar pistol prop
A replica of Cassian's signature heavy blaster pistol.
DIY: Paint a toy water gun with matte black and silver metallic spray paint.
Rather not assemble it? See ready-made Cassian Andor costumes at Spirit Halloween ↗
How to put it together
- 1
Put on the blue or gray long-sleeve undershirt as your base layer.
- 2
Don the brown tactical pants and tuck them securely into the knee-high brown boots.
- 3
Fasten the utility belt around your waist, securing the drop-leg holster strap around your right thigh.
- 4
Layer the heavy brown or olive green tactical jacket over the shirt, keeping it unzipped or partially open.
- 5
Place the Bryar blaster prop into the thigh holster.
- 6
Style your hair and facial hair to match Cassian's rugged, slightly disheveled look.
Makeup & hair
Style your hair in a messy, swept-back look with light pomade. If possible, sport a well-groomed, short beard and mustache stubble to capture his battle-worn appearance.
Cassian Andor for couples, groups, kids & more
- couples
- Pair up with Jyn Erso in her matching Rebel tactical gear.
- group
- Form a Rogue One squad with Jyn Erso, K-2SO, and Chirrut Îmwe.
- kids
- A scaled-down version with a brown jacket, dark pants, and a toy blaster.
- Plus size
- Opt for a relaxed-fit utility jacket and stretch-canvas tactical pants for maximum comfort.
- pet
- Dress your dog in a small brown saddlebag harness to look like a Rebel pack mule.
Tips
- To get the authentic Star Wars 'used universe' look, lightly dust your jacket and boots with baby powder or real dirt.
- Ensure your boots are broken in, as this costume involves a lot of walking if worn at a convention.
- Keep the jacket unbuttoned to show off the layered shirt and utility belt details underneath.
Cassian Andor costume FAQ
- What jacket does Cassian Andor wear?
- He wears a signature dark brown suede-like tactical jacket with a high collar, often featuring yellow or black accents on the shoulders depending on the scene.
- How do I make a DIY Cassian Andor blaster?
- You can modify a toy Nerf gun by sanding down the logos, painting it matte black, and adding silver dry-brushing to simulate worn metal.
- Is this costume hot to wear?
- It can be warm due to the heavy jacket and boots. Opt for a lightweight cotton undershirt to stay cool indoors.
Did you know? Cassian's signature weapon, the MW-20 Bryar Pistol, is a direct nod to the classic 1995 video game Star Wars: Dark Forces, where it was used by protagonist Kyle Katarn.